Strong Stability Two Chuck Laser Tube Cutting Machine-7028B
The Strong Stability Two Chuck Laser Tube Cutting Machine is engineered for maximum stability during operation, with dual chucks that firmly grip the tube at both ends, reducing vibrations and ensuring consistent, high-quality cuts. It’s ideal for handling large, heavy, or long tubes with precision and reliability.
Advantages and Characteristics
- High speed:The chuck has a high speed of 110RPM, acceleration of 1.1G, high cutting efficiency, standard configuration, and competitive advantages in overall price.
- Material saving:Chuck avoidance, 35-50mm ultra short tail material, breaking industry records and increasing material utilization.
- High range compatibility:With a diameter of 15~275mm, it is compatible with circular pipes, square pipes, elliptical pipes, special-shaped pipes, etc., and has obvious advantages over thin-walled pipes.
- High precision chuck:Real time stable control of clamping force, making machining accuracy more stable, automatic lubrication inside the chuck, reducing maintenance, and ensuring more stable operation of the structure.
- Automatic feeding: Side suspended machine tool structure, standard semi-automatic feeding machine, high feeding cycle time of 20-25s.
- Stability: Combined with pneumatic support to prevent pipe swinging and achieve high stability in cutting.
- Low cost: There are no high cost consumables, and the main losses are electricity bills, protective lenses, and copper nozzles.
Video
Technical parameters of the whole machine
|
Category |
Attribute |
Parameter |
|
Device Attributes    |
outline dimension（mm） |
11000*2500*2800 |
|
Total weight (ton) |
6.5-7T/Fully automatic |
|
|
Full power consumption of the whole machine（KW） |
30～40 |
|
|
Operating temperature（℃） |
0-40 |
|
|
machine range |
Processing schedule（mm） |
Round tube: ï¿ 15- ï¿ 275 |
|
Travel Range  |
One time clamping stroke of chuck（mm） |
Â ï¿ 15 to ï¿ 150, and the second paragraph is from ï¿ 150 to ï¿ 275 |
|
Y/X/Z/U axis travel (mm) |
6600/250/450/Infinite rotation |
|
|
Repeated positioning    |
X/Y axis positioning accuracy (mm) |
±0.031000 |
|
X/Y axis repeat positioning accuracy (mm) |
±0.03 |
|
|
Rotation U-axis repeat positioning accuracy (arc minutes) |
≤5 |
|
|
Maximum rotational speed of U-axis (RPM) |
105 |
|
|
Speed and Acceleration   |
Maximum acceleration on X/Y axis |
1.1G |
|
Maximum idle running speed of X-axis (m/min) |
120 (beveling machine 60) |
|
|
Maximum idle running speed of Y-axis (m/min) |
120 |
Key components and motion control
Machine bed
Made of welded plates and pipes, annealed at high temperature of 600 degrees Celsius for 4.5 hours, slowly cooled to 200-300 degrees Celsius in the furnace, and then air-cooled to eliminate internal bed stress. After rough machining, precision machining is carried out, greatly improving the rigidity and stability of the machine tool and ensuring its long-term stability and accuracy. The side mounted machine tool structure, paired with an automatic feeding machine, can effectively improve feeding efficiency and ease of unloading.
Rigidity: Welding of plates and pipes, the bed structure is connected horizontally and vertically by multiple reinforced rib tube plates to ensure rigidity.
Welding: The welds on both sides are evenly distributed, symmetrically and staggered, reducing welding deformation.
Annealing report: Each bed frame number has an annealing report
Fully automatic feeding machine, semi-automatic unloading machine
It can achieve automatic feeding of a bundle of raw materials, matching the feeding and positioning of the clamping jaws for feeding, and accurately clamping the profiles with the rear card to insert them forward.
The standard machine can store a maximum of one bundle of materials
Pneumatic flap lifting for pipe processing, reducing pipe swinging and avoiding accuracy deviation caused by pipe swinging.
Beam and X-axis/Z-axis devices
1. The crossbeam undergoes annealing to eliminate internal stress, ensuring the rigidity and stability of the moving components of the laser head. During the movement, the limit switch controls the stroke to limit, and there are also elastic buffer pads at both ends for mechanical limit, ensuring the safety of the system operation.
2. The Z-axis device is mainly used to achieve the up and down movement of the laser head. The up and down movement of the laser head is controlled by a CNC system servo motor, which drives the linear module and drives the Z-axis slider to reciprocate up and down. Both ends are controlled by proximity switches to ensure safe and reliable movement.
Cutting head and follow-up part
1. Real time monitoring of the sealing of the protected area effectively extends the service life of the protective mirror and ensures stable production.
2. Cutting head anti-collision design effectively reduces the probability of returning to the factory, without the need for after-sales visits. Customers can replace it themselves, resulting in lower maintenance costs.
3. Add a dust cover to the optical lens area to improve the sealing level of the core chamber and extend the service life of the core lens.
4. Equipped with a high-precision capacitive sensing automatic tracking system, under the control of the system, it can achieve a very stable Z-axis floating function, preventing height errors caused by thermal stress deformation or unevenness of the pipe during cutting and processing.
Anti-collision protection, more convenient maintenance
The anti-collision design of the cutting head effectively reduces the probability of returning to the factory. No after-sales visit is required, and customers can replace it by themselves, which reduces the maintenance cost.
Built-in amplifier
Improve the stability of capacitor, have stronger anti-interference ability and more stable capacitor.
3D sensor head, multi-type pipe cutting
It can realize the cutting of different types of pipes such as round pipes, square pipes, channel steels and I-beams.
Electrical control system (Friendess 5000)
The electrical control system of the fiber optic tube cutting machine is mainly composed of the Bachu CNC system, servo system, and low-voltage electrical system. It is equipped with a high-performance Bachu CNC system, which is a PC CNC system based on WINDOWS and has the characteristics of fast interpolation calculation speed and easy operation; The servo system is an imported AC servo motor and driver, which is stable, reliable, has good dynamic performance, strong load capacity, and easy to operate. The machine’s operation soft keys can have different functions in different operation modes, thereby reducing the number of operation buttons and simplifying the operation panel. The menu displays the operation functions in various ways, making the operation intuitive.
