Cutting process
1) Vertical cutting, bevel cutting, online cutting and other cutting modes are optional
2) Provide a variety of patterning processes for subsequent welding, and close splicing without seamless or performance gaps
3) Combined with the sawing process, it can solve the cutting of some profiles with reinforcement ribs, replace the traditional machining center, and increase production efficiency by more than 5 times.
4) Perfect combination of cutting software and hardware, formulate high-precision, high-speed and high-efficiency solutions
Chuck module
1) Guanli is one of the few laser tube cutting machine manufacturers in the industry that can make its own chucks.
2) Precision manufacturing process, effectively solve common problems such as sealing leakage, precision deviation, weak clamping force, insufficient load
3) Complete design of front and rear chucks. Pneumatic chucks include diameters of 120, 250, 450, 520, and 630mm, and hydraulic chucks of 850 and 900mm or more can be customized as needed.
4) The chuck mounting seat, guide rail design, etc. realize the compatibility design of adjacent specifications, and can realize the rapid software and hardware replacement and debugging of two, three, and four chucks in different modes.
5) The front card avoidance mode solves the problem of long tail material of traditional models. The two chuck structure can realize the processing needs of multiple chucks and 0 tail material.
Semi-automatic loading structure
1) All models are equipped with semi-automatic loading as standard, which reduces labor intensity and improves production efficiency
2) The semi-automatic structure of heavy-duty machines can realize auxiliary unloading, avoiding accidental damage to machinery and workers during crane hoisting
3) The length of the loading bracket can be customized to be lengthened or shortened according to site requirements, and the number and load can also be increased according to material specifications
4) Precision motor control, high transmission accuracy and good synchronization can greatly avoid abnormal loading
Fully automatic feeding device
Technical advantages of fully automatic feeding machine:
1) Simple structure and small footprint, flexible switching between manual and automatic feeding
2) Stable identification of round tubes larger than φ16mm and square tubes larger than □12mm, material compatibility is better than the industry average
3) Free selection as needed to reduce the one-time investment cost of purchasing the machine
4) Suitable for all models manufactured by our company after 2020 and most semi-automatic models on the market, and can be upgraded at low cost
CNC system
1) Based on the bus real-time system and integrated control, the efficiency of pipe corner cutting can reach up to twice that of the industry.
2) It allows positioning to any point during the stop and pause process for some graphics processing, and starts processing from any position. It supports fixed-height cutting, automatic edge finding, and knife start and lift outside the plate.
3) One-click calibration of square tube level, automatic positioning of the rotation center of the tube, and setting of lead-in and lead-out lines, slit compensation, etc. in a WYSIWYG manner. Automatically distinguish between inner and outer molds, and determine the slit compensation direction according to the inner and outer molds, and perform lead inspection, etc.
4) Support segmented perforation, progressive perforation, and pre-perforation, and support setting separate laser power, frequency, laser form, gas type, air pressure, follow height, etc. for the perforation process and cutting process.
Side-mounted bed
1) The side-mounted bed with semi-automatic structure is conducive to automatic loading, which subverts the waiting time of gantry type transfer loading
2) Cutting waste slag and materials are easy to clean, avoiding scratches and jams on guide rails, chucks, supports and other components
3) The whole machine is designed with integrated functional components integrated into the machine body, which can be used immediately after power-on and quickly delivered and debugged.
4) Based on this structure, an expandable platform is realized, which is perfectly compatible with chuck mode (two cards/three cards/four cards), unloading method (manual/automatic/robot, etc.), material length extension (7m/9m/12m/15m/custom length), and cutting mode (vertical/bevel/sawing, etc.).
Material warehouse storage system
Technical advantages of material warehouse storage system:
1) Stacking, identification, loading and recycling of raw materials of pipe profiles
2) Intelligent docking cutting machine and factory MES system
3) Reduce the space occupied by raw materials stacking and shorten the manual material replacement cycle
4) It is conducive to the construction of unmanned workshops and digital management
Reserved process module
1) The cutting area is equipped with a special module reserved station, which can be customized for non-standard post-processing processes, such as sawing, riveting, welding, marking, tapping, chamfering, etc.
2) Support docking automation processes to achieve manipulator/robot handling and stacking, intelligent transmission, etc.
3) Grating protection devices, safety guardrails, automatic detection alarms, real-time monitoring, etc. can be added according to safety standards.